Leather Posts

Axe Sheath & Hatchet Sheath Handmade DIY

Posted on: April 18th, 2017 by Alana LeBlanc

An axe sheath – hatchet sheath is handmade in this step by step DIY hatchet cover article. This snug fitting leather axe cover design protects you and your axe blade. Learn how to make an axe case & hatchet cover with the required leather craft tools.

Leather hatchet sheath & double head axe sheath handcrafted.

Leather hatchet sheath and double head axe sheath custom made.

Tracing the blade

1.  Place the axe on a thin piece of cardboard and trace the blade. An average measurement is around two inches in from the blade tip. Since this axe sheath is not covering the entire head of the axe, you only need to trace the three sides which are the blade edge shown on the top and the left/right side of the head in the following photo.

Hatchet put on firm bristol board.

Hatchet placed on firm bristol board or card stock paper.

Hatchet blade tracing to make pattern for case.

Hatchet blade traced on three sides to make a pattern case.

Adding Space For The Rivets

2. This hatchet sheath is designed in a way that protects your blade from the rivets to prevent damage. For this, we add a third layer of leather for the blade to rest against. Take your tracing of your blade and add 5/8 inch to the surrounding edge. Although there are three sides to the tracing, you only do this to the top and blade sides. The handle side will be where the blade slides into the sheath. On that side you are going to draw a tab to fold and snap the blade secure onto the case.

Axe case pattern parts for leather cover.

Axe case pattern showing parts for leather cover.

Cutting The Leather Hatchet Sheath

3. Next step is to trace the pattern you have created onto your leather. You want to make sure your sheath will be strong, so use 9 ounce tooling leather. 9 oz thick leather is 9/64 inches thick. First you must flip the pattern over and trace this on the leather. It is important to do this so the top grain side of the leather is always facing out. Next, cut the tab off the pattern and trace it on the leather. DO NOT FLIP this part. Lastly, separate the leather insert piece from the axe head tracing and trace your insert piece on the leather. The leather is easily cut with a utility knife on a cutting pad. I will refer to this leather insert piece in the rest of the article as a welt.

Coloring Leather

4.  You can dye, neatsfoot oil and polish the leather to give it a nice finish immediately after you cut the leather shapes being careful not to get oil on the areas where you will glue as glue does not stick well to oily leather.  However, in this example we just applied pure neatsfoot oil with a cloth or sponge and polished it with Fiebings resolene just before we set the rivets. The neatsfoot oil gave the leather the nice deep tan color.  When using leather dyes it is best to avoid the flamable types if you are buying outside your own country as they have to be shipped by special means which can be expensive. Stick to the nonflammable leather dyes and leather finishes. Also wear protective gloves and use in well venitilated areas.

Gluing your pieces together

5. You want to make sure you rough up the areas where glue will be applied to the hatchet sheath. A low grit sandpaper will do the trick.  This inside leather welt piece protects the sharp blade from being damaged by preventing the axe blade from touching the metal rivets.

Inside welt cemented to two sides of leather hathchet cover.

Inside welt glued to two sides of leather hatchet cover.

Leather welt protecting sharp axe blade from metal rivets.

Leather welt protects the sharp axe blade from the metal rivets.

Sanding Edges Of Your Hatchet Case

6. After the gluing stage, sand the edge of the three layers even on a drum sander or by hand.

Sanding edge even of leather axe case on drum sander.

Sanding the edge of the leather axe case even on drum sander.

Beveling Edge Of Leather Axe Sheath

7. The leather edges can be beveled with a hand beveler tool or sanded by hand to round the square edges.

Hand beveler leather craft tool rounds corners of leather.

Using hand beveler tool to round corners of leather.

Holes for Rivets

8. The most common way to put holes in leather is to use a drive punch but you can also drill them. The more layers of leather, the harder it can be to punch a hole perpendicular through such a combined thickness of material. If you have a drill press it can make this process much easier.

Rivet holes made with leather craft hole punch or drill.

Rivet holes made with leather craft drive punch or drill.

Setting Rivets In Your Axe Sheath

9. There are a few types of rivets you can use for this project. We suggest you use Double Cap Rivets X Large for going through three layers of 9 oz thick leather. If you use thinner leather, you might have to use a shorter post rivet such as large double cap rivet. These types of rivets are very strong and have the same finished cap on both sides when set.

You can use a rivet setter to achieve a rounded surface on the top side or you can use a cobbler’s hammer, which leaves the rivet head flat on both sides. A cobblers hammer has a slight convex head so it does not mark or damage the leather surface. However, a carpenter’s hammer would set the rivets as well. Either way, just make sure there is a solid metal surface to set them on that does not have any bounce.

Rivets for leather being set on mini anvil.

Setting rivets in leather on mini anvil.

Setting the Snap Cap

10. The last step to making your hatchet sheath is to set the snap. For 9 oz thick leather, use the line 24 large jacket snaps with a long post.  For thinner leathers, use the large size snaps with the regular post. This is done by first setting the cap part of your snap in the leather tab. The cap is the part of the snap you push with your thumb. To locate where the cap should be set, measure around ¾ inch from the tip of the leather tab and mark it in the center. Punch the hole with a drive punch. Next you put the axe in the case and fold over the tab on to the body of the case. Use a pencil and make a spot through the hole onto the body of the case.

Now you can set the cap of the snap.  First put the snap cap post through the hole. Put a dot anvil under the cap to keep the cap’s curvature. Put the socket through the cap post and strike the line 24 durable snap setter with a hammer to crimp the post around the socket.

Setting the Snap Stud

Before you punch the hole in the body, make sure you put a thick scrap piece of leather inside the axe sheath. This will prevent you punching the hole right through the back of the case.

The last step is to set the stud part of the snap. Put the snap post through the hole. You need to slide a strong metal surface into the axe case and under the snap post such as a mini anvil. A solid non bounce metal surface is required to ensure the snap will be set properly. Place the stud trough the post and set it with the line 24 durable dot setter.  The dot anvil is not required to be used for this part of the snap as you want a flat surface.

Stud part of snap set on hatchet sheath body.

Setting stud part of snap on hachet sheath body.

You are finished!

Finished handmaking leather hatchet cover.

Handmade leather hatchet cover finished.


Pallet Shelf DIY

Posted on: May 18th, 2016 by Alana LeBlanc

Let me start off by saying thank you for checking out our (do it yourself) DIY Pallet Shelf article from Leathersmith Designs, where we always strive to provide the best quality leather products for our customers. Today we are going to show you how to make a Leather Belt Shelf from old belts and a pallet. Jamie had some old belts from years ago that were well loved but didn’t fit and needed to be retired. After suggesting to Jamie that he throw them out and watching him almost have a stroke (he loves his job that much he can’t stand to let leather reach the garbage), I suggested maybe trying to build a shelf from recycled materials.

Pallet shelf suspended by leather belts.

Pallet shelf hanging by leather belts.

Materials For Pallet Shelf

1.  We receive around 5 or 6 pallet loads of leather each year. It just so happened that when we went to start this project we had just received one pallet. Starting this project meant making a list of materials:

– Two Belts
– Pallet Boards or whatever wood you like to use
– Screws
– Wall Anchors
– Rivets

Tools used:

– Saw
– Crowbar
– Hammer
– Square
– Sander
– C Clamps
– Drill
– Hole Punch
– Level
– Screw Driver

Worn wooden pallet kept from hide shipment at our leather shop.

Old wooden pallet kept from a leather shipment that arrived at our leather shop.

Discarded leather belts to be used for strap shelf.

Leather belts to be recycled for a strap shelf.

Check your closet for some solid leather belts that are no longer used. However they are probably in perfect condition to be used for this DIY hanging shelf. They don’t have to match exactly. We used a black and brown belt on the same shelf for this project.

Salvage Boards For Pallet Shelf

2.  The first step was to take apart our pallet.  Jamie wore eye and ear protectors when he used the circular saw. He sawed off the end piece to avoid having to pry up so many boards that were securely nailed. The balance of the boards were pried apart using a crowbar and hammer.

Sawing pallet boards for pallet shelf.

First saw cut to remove pallet boards for pallet shelf.

Alana using crowbar to take apart boards for DIY hanging shelves.

Alana using a crowbar to pry boards apart.

Just about finished salvaging wood for the hanging belt shelves.

Almost finished salvaging wood for the hanging belt shelves.

Rough wood salvaged from pallet.

Lots of rough wood salvaged.

Finishing Wood Shelf

3.  Next we removed old nails (if needed) and cut our pieces to size. If you are using pallet wood, please take some time to sand off rough edges, discoloration and dirt.

Measuring and squaring the length for the pallet shelves.

Squaring ends and measuring the length for the pallet shelves.

Sanding discoloration and roughness from wooden shelf secured in wood vice.

Sanding roughness and discoloration from wooden shelf that is held securely in wood vice.

Assembling Wood

C clamps securely hold assembly pieces in place.

C clamps secures assembly pieces in place.

 4.  After our boards are cut to size and sanded, we assembled the shelf itself. Drill pilot holes in the wood in advance to prevent the wood from splitting. We used 1″ screws for ours but that was based on the thickness of the wood we used.

Pilot holes for screws drilled while C clamps hold boards in position.

C clamps holds boards in position for drilling screw holes.

Electric drill screws shelf boards together.

Using an electric drill to screw shelf boards together.

Attaching Leather Belts

5.  Now time to attach the leather belts. We decided to incorporate the buckle for appearance and in case length adjustment was required later. Normally we use snaps to attach buckles on the belts we make to allow our customers to change buckles if they so choose. But for this project we wanted to use leather rivets for strength so I used a drill press to drill out the old snaps and then replaced them with rapid rivets. You can use a pair of pincer pliers which is just as easy to remove the snaps. If the buckle is sewn on the belts you are using, that will also work well as long as the stitching is not worn at any point. A rivet setter was used to set the rapid rivet which keep the nice curve on the rivet cap.

Rivets secure buckles on solid leather belts.

Solid leather belts with buckles secured by rivets.

Leather hole punch makes screw holes in leather belt.

Leather punch makes holes in leather for screws.

Belt attached to shelf with screws.

Leather belt secured to shelf with screws.

This next step is a dealer’s choice step. You can choose to either secure the belt to the bottom of the shelf or not. Some people will attach the leather belts to the wall and rest the shelf within the loops without tacking or securing the shelf to the belts. This choice is fine and will not change the strength of the shelf but the shelf could get knocked out of place. Rather than use nails that might split the wood, we drilled pilot holes for screws. We chose to use 1″ screws, two on either side, to secure our shelf to the belts. To do this you should punch a hole in the leather before you attach with screws. The leather hole punch tool we use is a round drive punch. You can also use the hole punch to make holes for more adjustment lengths regarding the buckle.

Secure Hanging Shelf To Wall

6.  The final step is to hang your shelf on the wall. Make sure if you are not securing your shelf to studs in the wall, use drywall anchors. Put a level on the shelf and mark your holes that way. One belt could be stretched slightly so this way you know the shelf itself is level. Although leather is strong it can stretch slightly over time. These shelves are meant more for decoration than something like a long heavily loaded bookshelf.

Wall anchors are used to secure the leather strap to the gyprock.

Leather straps are secured to the gyprock with wall anchors.

DIY Shelves Finished

7.  Then you are Done!! These artistic hanging shelves can be used for displaying decorations, pictures, tools, canned goods or flowers.

Leather hand tools sit on pallet shelf.

Pallet shelf used in shop for leather hand tools.

The finished DIY shelf displays special decorations nicely.

This finished DIY shelf is nice for displaying special decorations.

Pantry goods stored on DIY pallet shelves.

DIY pallet shelves can be used for the extra space required for pantry goods.

 


Organ Repair With Leather & Piano Repair

Posted on: August 10th, 2015 by Jamie @ Leathersmith Designs

Professional Organ Repair & Piano Repair

Dwight Mallory makes a living by doing professional organ repair, piano repair and piano tuning throughout Nova Scotia, Canada. Dwight is a customer of mine from Cole Harbour, NS that has dropped into my leather shop over many years.

Dwight Mallory picking up leather strips for valve covers on bellows from Leathersmith Designs to use in an organ repair.

Dwight Mallory picking up leather strips from Leathersmith Designs for valve covers on organ repair to bellows.

Leather Used In Organ Repair On Bellows

Selling leather craft supplies is interesting when customers show you the unique projects they create. Dwight sometimes requires leather pieces to be used in some of his piano / organ repairs and refinishing.  On pianos, the leather is sometimes used as an insert in the music rack.  In the organ, the leather is a key part in the operation of the organ bellow. Leather is also sometimes used on pallets which act like an air valves.

Video showing Recovering Organ Bellows With Leather

 

Fixed organ bellows with leather valve covers in place in bottom of organ.

Organ repair to bellows with new leather valve covers in place near bottom of organ.

Organ Refinishing & Piano Refinishing

I knew about Dwight’s piano tuning expertise as he has tuned pianos for my family members over many years.  He has also tuned pianos for famous music artists such as the Rankins, Roger Whittaker and Rita MacNeil.  His customers include large music chains, school boards and the Halifax Conservatory of Music.

However I did not know about the intricate finishing and organ repair work he did.  I discovered it when I started quizzing him in detail during his last visit to our leather shop.  I was wondering how he used the leather supplies he purchased from us in his work.  I was amazed at the detail and degree of organ repair and piano repair work he did.  He explained it to me and shared some videos shown below. He must be knowledgeable when working with such high string tension pressures.  A medium sized piano contains 230 strings.  Each string has about 165 pound of pressure for a combined pull of about 18 – 19 tons. The working part of the piano called the action has about 7500 parts.  He can take the piano or organ totally apart and reassemble them.  He can do everything from restringing pianos to refinishing the woodwork.

Video showing Refinishing piano style reed organ that is over 100 years old.

It is interesting to watch the transformation in the musical instrument. A worn out of tune instrument becomes a beautiful finished and wonderful sounding organ or piano. In the following video, Dwight Mallory starts his repair with an organ that is so worn and neglected that it even has a mouse nest. The organ repairs involves first disassembling the organ so wooden parts can be stripped and scraped of old finishes. The wood is sanded before applying numerous coats of stains and finishes. Old yellowing keys are cleaned and made bright white. Worn metal metal pedals are chromed. Brass pieces are polished. Other worn buttons and parts are replaced. The last part of the organ repair is to reassemble all the pieces which looks like a gigantic puzzle. What a beautiful finished product. The piano style organ looks brand new after numerous hours of skilled hand repair work by Dwight Mallory Piano Service.

Video showing Refinishing piano style reed organ that is over 100 years old.


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